Perlitecrete Building Relief Organization

 -a 501c-3 not for profit organization        

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The Perlitecrete Building Relief Organization brings construction relief to individuals, families and communities worldwide.

 

With the advantages of Perlitecrete's lower energy consumption, insulation, structural strength, ease of manufacturing, use of area resources, and economic savings; The Perlitecrete Building Relief Organization aids individuals, families and communities in need. Our goal is to assist in the relief of providing homes, shelter, hospitals, community buildings, and growth in areas that can use our assistance.

 

In association with Perlitecrete Inc., The Perlitecrete Building Relief Organization makes Perlitecrete machinery, building plans, construction techniques, and training available to those in need.

Perlitecrete is the Relief Answer to Quick, Strong, and Beautiful Construction.

 

 

 ICF House still stands after F3 Tornado

 

This house was built using ICF... it is the only house standing after the neighborhood was hit with an F3 Tornado.

 

 

Imagine an area devastated by a natural disaster.

Structures are destroyed, people are without homes, help is needed.

 

Perlitecrete machinery arrives, pre-manufactured panels arrive, raw materials arrive. Local labor manufactures and installs the material. Reviving the community with housing, commerce, and employed labor.

 

 

Imagine a structure where heating and cooling energy consumption is cut 30%-40% per year…

 

Imagine a home that will not burn even after 4 hours of direct flame…

 

Imagine a home where outside noise is reduced up to 85%…

 

Imagine a home that will withstand wind sheers and hurricane force winds…

 

Imagine all this with a product that costs less than conventional construction…

 

Perlitecrete is here.

 

Perlitecrete 

 

 

 

Perlitecrete The Ultimate Building Material TM

 Perlitecrete... Build it for Life TM

Perlitecrete    

 

Perlitecrete is an innovative product that successfully combines the high insulative properties of air entrenched rock with the strength and durability of concrete.

 

An ultra-light concrete, Perlitecrete only weighs  ~3.5 pounds / square foot (12" x 12" x 1" thick). 

 

The insulation properties are so incredible that it surpassed the most intense test Perlitecrete personnel could think of... a propane torch!  After 8 minutes of the direct flame on a 1 " thick piece of Perlitecrete, the ~1750 F heat did not transfer through the product... the temperature on the room side of the product was still room temperature! It did not burn, or spread the flame, or transfer the heat. Wow!

 

 

 

Perlitecrete is here!

 

       The ancient Romans used concrete forms made out of brick and poured concrete between them.  These concrete walls are so strong that you can still see a number of them standing today, over 2000 years later.

        Today's stay-in-place “sandwiched” concrete forms connect two panels of insulation instead of brick. With the strength of today's concrete, these Insulated Concrete Form (ICF) walls are so strong that they can have incredible free spans (up to 80' without internal support walls), with housing withstanding tornadoes and hurricane strength winds (see our picture gallery).

        The Perlitecrete process is quicker than conventional construction. The Perlitecrete ICF blocks are stacked together then filled with rebar and concrete. The panels offer incredible insulation; can be textured like wood, brick, stucco, or rock; are solid in color; and complete: the framing, insulation, exterior sheathing, and attaching interior gypsum boards... all in one simple step. Perlitecrete can be cut, drilled, sanded, and screwed into with conventional wood working tools offering unlimited shapes and versatility.

        Massive energy savings are also realized due to the insulation and the thermal mass of the structure. Almost twice that of conventional insulation, ICFs reduce heating and air conditioning costs ~35% each year. As the cost of fuels continues to rise, this annual savings will become even greater.

        Savings in time result in savings in construction costs.  Perlitecrete combines all of these construction steps into one quick procedure:

o       Super Strong Structure (framing)

o       Massive Insulation (insulation and weather wrap)

o       Exterior Finish (exterior surface)

o       Interior Finish (interior walls)… all in one product!

 

 

The Product

 

What Makes the Insulation so Powerful…

 

Perlitecrete uses air entrenched rock instead of fiberglass or Styrofoam for insulation.  With an air pocket surrounded by rock, it becomes a natural insulator that does not burn.

 

The rock is mined and produced in a number of geographical locations in the United States, as well as, in: China, Greece, Japan, Hungary, Armenia, Italy, India, Mexico, Philippines, and Turkey to name a few.

 

 

Internal Fire and Moisture Testing…

 

In internal lab testing, a propane torch was applied to a 1 “ thick piece of Perlitecrete. After 8 solid minutes of the ~1750 F flame burning in a single spot, the temperature on the other side of the Perlitecrete remained at the original room temperature. The product did not burn or transfer the heat through the product. The flame stayed directly on the surface with zero flame spread. The only sign to show that there was the intense heat on the product was a small-carbonized area where the flame contacted the surface. The product’s integrity remained the same, only the surface turned black. Perlitecrete has incredible insulation, durability, and fire resistance.

 

 Torch Fire Test

Perlitecrete TM is a new and exciting product designed to bring strength, beauty, and quick modular construction to residential and commercial construction. Used for numerous purposes, it can be easily cut, drilled, screwed into, sanded, and solid in color.

Perlitecrete TM consists of the earth's natural products and Perlitecrete TM is earth friendly. Designed to reduce average utility heating and cooling usage by over 30%;  Perlitecrete TM  also eliminates the extent of forestry used in typical wood frame construction.

Standing up to hurricane strength winds and resistant to fire, Perlitecrete TM  adds long-lasting strength and durability to every construction project. One of its many features, Perlitecrete TM  combines numerous construction steps into one simple product, increasing both productivity and profits.

 

 

Versatility…

 

These attributes demonstrate some of Perlitecrete’s versatility to be used both interiorly and externally:

        One side of the Perlitecrete block is smooth, reducing the time and expense of installing gypsum board on the inside of the exterior walls;

        Textured like stucco, wood, brick, or stone, Perlitecrete’s textured surfaces completes the exterior walls;

        Shower walls are now a one-step process, perfect for fast residential and military use;

        Concrete products can now be ultra-lightweight and durable like: air conditioning condenser pads, landscaping blocks, swimming pool surrounds, stepping stones, pillars, fireplace surrounds, roof tiles, and many more;

 

 

Perlitecrete offers a six-inch completed exterior wall. This dimension is a standard exterior wall size and facilitates conventional standard doors and windows. Because of Perlitecrete’s advanced tie system, Perlitecrete can quickly become 4” wide to 12” wide to meet any architectural design.

 

 

 

How much can Insulated Concrete Forms alone save?

 

Houses built with ICF exterior walls require ~ 44% less energy to heat and ~32% less energy to cool than comparable frame houses. If Perlitecrete tests out with an R-value of 40, Perlitecrete savings could reach 80%.

The smaller heating and cooling components, needed for such an energy-efficient house, can cut equipment costs by an estimated $500 to $2000. The biggest equipment savings come with the houses that have the most energy savings.

                                     

How do we know all this?

The energy saving estimates comes from a study of single-family houses across the U.S. and Canada (Building Works www.buildingworks.com). Researchers gathered data on 58 houses in all. Half had exterior walls constructed with ICF concrete, and the other half was neighboring houses with walls constructed of wood frame. All houses were relatively new (less than 6 years old) and built with modern methods.

The researchers compared the energy bill of each concrete house to its frame counterpart, carefully correcting for important differences to get an “apples-to-apples” comparison. Estimates of equipment savings are actual numbers reported by contractors that build ICF houses.

 

There’s more…

Comfort...   Houses built with ICF walls have a more even temperatures throughout the day and night. They have virtually no “cold spots”, and definitively fewer drafts.

Solidness...   The rigidity of concrete construction reduces the flex in floors and cuts shifting and vibration from the force of the wind or the slamming of a door. Concrete houses survive high-force winds like hurricanes and tornadoes far better than traditional wood homes.

Quietness...   Only about one-sixth of outside sound gets through an ICF wall compared with an ordinary frame wall. This significantly cuts the intrusion of noise from outside.

 

Perlitecrete’s  benefits are numerous…

 

  1.    Bug and rodent resistant

  2.    Hurricane Wind rated

  3.    Fire resistant –no flame spread, no flame sustentation

  4.    No off-gassing as found with some insulating foams when exposed to high heats

  5.    “Blow-outs” prevented

  6.    Installs without a crane

  7.    Lower shipping costs

  8.    Stem wall use increasing the concrete’s strength by ~70%

  9.    Stronger basement / underground walls by ~70%

10.  Interior and exterior surfaces as part of product

11.  Solid color –reducing painting and maintenance

12.  Large spans up without any internal structural walls

13.  Incredible insulation value (1750F flame for 8 minutes on one side, no temperature difference on other side)

14. Faster construction

15. Uses conventional doors and windows

16. Cuts with a conventional handsaw while dense enough to hold screws

17. Overall construction savings from10% - 20%+

18. Lower utility bills (~35%+ )

19.  Lower insurance premiums (fire performance and durability)

 

Plus… Perlitecrete’s design results in massive construction savings up to...

 

 ~20% Savings over existing ICFs construction and 

~10% Savings over typical stucco wood construction.

 

 

Perlitecrete is the answer!

 

 

 

 

 

 

 

 

 

 

Concrete Home Stands Up to Tornado

 

Stoughton, Wisconsin, residents are picking up the pieces after a F3 tornado recently leveled most of the homes in the area. One home is still standing amidst the rubble: a concrete home, currently under construction in an upscale Stoughton neighborhood, built with insulating concrete forms (ICFs).

 

 

 

 

 

 

Hurricane Katrina

 

This ICF home was 85% complete when Hurricane Katrina slammed into the area on Aug. 29, 2005 with a huge storm surge and reported sustained winds of 125 mph. The water reached an elevation of 28 feet.

 

 

 

 

Torch Test on Perlitecrete

 

Fire Test

 

Perlitecrete showing Propane Torch affects after 8 minutes (~1750 F).

Non-flammable

Zero spread

Heat containment

 

 

 

 

 

 

Perlitecrete cut with a Handsaw.

Beautiful and Functional.

Perlitecrete    

Ultra-Lightweight Concrete

ICF insulated concrete forms, panels, roofing, insulation, columns, fireplace surrounds, shower stalls, concrete pads... and so much more.

 

  Perlitecrete... Build it for Life TM

Perlitecrete The Ultimate Building Material TM

 

 
 Telephone
 
Voice
     International  001.816.728.2261
     United States Toll free  1.888.877.2261   
               Local to 816 and 913 area codes 1.816.728.2261
 
Fax 
    1.816.524.8490
 
 
Electronic mail
 
Assistance: Assistance@PerlitecreteBuildingReliefOrganization.org
Webmaster: Webmaster@Perlitecrete.com
Comment Form: Click Here

 

 

 

 

 

 

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Phone: 816 728.2261   Toll Free: 888.877.2261    Fax: 816 524.8490   International 001.816.728.2261

Email: Assistance@PerlitecreteBuildingReliefOrganization.org

Main Office: Suburb of Kansas City Missouri USA

Licenses Available Domestic and International

Send mail to webmaster@Perlitecrete.com with questions or comments about this web site.
Copyright 2008 Perlitecrete inc.  All Rights Reserved.
Last modified: 02/12/08
 

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Otherwise spelled Perlightcrete, Purlitecrete, Purelightcreate, or even Purlightcrete...

Perlitecrete TM is a filed trademark and is patent protected.

Copyright 2008 Perlitecrete inc.  All Rights Reserved.
Last modified: 02/12/08